EMI/EMC Standards IEC 61000-4-5

This standard is the definitive benchmark for evaluating a product’s resistance to high-energy transient interference caused by power grid switching or lightning strikes. Unlike ESD, which deals with static, this test simulates heavy-duty voltage spikes that can physically destroy internal components (MOV, capacitors, fuses).

  • Primary Objective: Verify immunity against unidirectional surges caused by over-voltages from switching and lightning transients.
  • Waveform Characteristics: Utilizes the standard $1.2/50$ $\mu$s (voltage) and $8/20$ $\mu$s (current) combination wave.
  • Protection Focus: Assesses both Line-to-Line (Differential Mode) and Line-to-Earth (Common Mode) protection.
  • Criticality: Essential for ensuring product longevity in industrial and residential power networks.

Talk to a Specialist

Share your details and we will reach out within one business day.

By submitting, you agree to our privacy policy and consent to be contacted.

Applicable Global & National Standards

While IEC 61000-4-5 is the parent international standard, compliance is often mandated through various harmonized versions depending on your target market:

  • International: IEC 61000-4-5 (Electromagnetic compatibility - Testing and measurement techniques - Surge immunity test).
  • Europe: EN 61000-4-5 (Harmonized under the EMC Directive).
  • India: IS 14700 (Part 4/Sec 5) (Adopted by BIS).
  • Generic References: Often called out in generic standards like IEC 61000-6-1 (Residential) and IEC 61000-6-2 (Industrial).

Target Product Categories

Surge immunity is rarely optional. It is a mandatory requirement for almost any device connected to a mains power supply or external data lines. Key product categories include:

  • Lighting: LED Drivers, Luminaires, and Street Lighting (often require higher surge levels, e.g., 4kV or 6kV).
  • Industrial: PLCs, Motor Drives (VFDs), Industrial Sensors, and Control Panels.
  • Consumer Electronics: Household Appliances (Washing Machines, Refrigerators), Power Adapters.
  • Medical: Patient Monitoring Systems, Diagnostic Equipment (requiring high reliability).
  • Telecom: Modems, Routers, and Switching Equipment.

Comprehensive Scope of Testing

Our testing facility is equipped to handle the full spectrum of severity levels defined by the standard. The scope includes simulating various installation environments:

Test Levels:

  • Class 1 & 2: Protected/Partial environments ($0.5$ kV to $1.0$ kV).
  • Class 3: Industrial environments ($1.0$ kV to $2.0$ kV).
  • Class 4: Severe/Outdoor environments (Up to $4.0$ kV).

Coupling Modes:

  • Line-to-Line: Direct injection between phases or phase-to-neutral.
  • Line-to-Ground: Injection between phase/neutral and protective earth.
Phase Angles: Injections are synchronized at $0^\circ, 90^\circ, 180^\circ,$ and $270^\circ$ of the AC waveform to find the "worst-case" scenario.

Laboratory Accreditation & Integrity

Ensure your test reports are globally recognized. Our testing is conducted under strict adherence to ISO/IEC 17025 quality management systems.

  • NABL Accredited Lab: Reports are valid for BIS/TEC compliance in India.
  • ILAC MRA Signatory: Reports are accepted internationally for CE (Europe), FCC (USA), and other global certifications.

Estimated Project Timeline

Surge testing is a destructive/stress test, but the setup is streamlined.

  • Standard Testing: 3 to 4 Working Days (including setup, calibration, testing, and reporting).
  • Expedited Service: 24 to 48 Hours (available upon request for urgent deadlines).

Note: If the product fails (e.g., blown fuse or MOV), troubleshooting time will be additional.

Required Test Samples

To ensure a smooth testing process without delays, please provide:

  • Quantity: 1 Fully Functional Unit (EUT - Equipment Under Test).
  • Advice: Since this is a high-energy test, providing 1 spare unit is highly recommended in case of component failure during the initial setup.
  • Cabling: All necessary power cords and interconnecting cables (at least 1 meter in length).
  • Auxiliary Gear: If the device needs a specific load or support equipment to operate (e.g., a laptop for a USB device), please include it.

Commercials & Cost Structure

Pricing is competitive and depends on the complexity of the product and the required voltage levels.

  • Basic AC/DC Devices: Standard pricing applies.
  • Three-Phase / High-Voltage Equipment: Cost may vary due to complex coupling setups.

Contact our sales team for a custom quote tailored to your specific voltage requirements.

Essential Documentation

To generate a valid test report, the following documents are required prior to testing:

  • General: User Manual and Technical Specification Sheet.
  • Technical: Circuit Diagram / Block Diagram (crucial for identifying surge protection components like MOVs/GDTs).
  • Identification: Copy of the Product Marking Label (Rating Plate) showing input voltage, current, and model number.

Frequently Asked Questions

ESD simulates low-energy static discharge from human contact, whereas Surge testing simulates high-energy voltage spikes from power grid switching that cause permanent physical hardware damage.

Talk to a Specialist

Share your details and we will reach out within one business day.

By submitting, you agree to our privacy policy and consent to be contacted.

Why Choose Instacertify

Trusted, specialized, and efficient compliance support.

Comprehensive

Compliance Solutions

🎯

Expertise in

Certification Services

🤝

Reliable

Compliance Consulting

Efficient

Certification Advisory

What Our Customers Say

Trusted by thousands of happy customers.

Newsletter Background

Stay Informed

Get Compliance Updates & Expert Insights

By subscribing, you agree to our Privacy Policy and consent to receive updates from our team.