Environmental Testing IS 60068 : Part 2 : Sec 1 : 2007

In an era where electronics are deployed in increasingly harsh environments, ensuring reliability at sub-zero temperatures is non-negotiable. IS 60068: Part 2: Sec 1: 2007 (equivalent to IEC 60068-2-1) is the definitive protocol for validating a product’s ability to withstand, store, and operate in extreme cold. This test simulates the effects of low temperatures on material integrity and electronic performance.

  • Validates Structural Integrity: Ensures plastics and seals do not crack or become brittle.
  • Ensures Functional Reliability: Verifies startup capabilities and screen functionality in freezing conditions.
  • Global Compliance: Aligns with international IEC standards for export readiness.

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Regulatory Benchmark: Applicable Standards

To ensure full compliance for the Indian and international markets, we strictly adhere to the most current regulatory frameworks.

  • Indian Standard: IS 60068-2-1:2007 (Environmental Testing – Part 2-1: Tests – Test A: Cold)
  • International Equivalent: IEC 60068-2-1:2007
  • Related Reference: IS 9000 (Basic Environmental Testing Procedures for Electronic and Electrical Items)

Targeted Industries & Product Categories

Cold testing is critical for any device intended for outdoor use or transport through high-altitude/cold-climate regions.

  • Consumer Electronics: Mobile phones, smartwatches, and laptops.
  • Automotive Components: ECU units, sensors, dashboard displays, and EV batteries.
  • Industrial Equipment: Outdoor control panels, sensors, and actuators.
  • Telecommunications: Outdoor routers, antennas, and base station equipment.
  • Defense & Aerospace: Navigation systems and ruggedized communication gear.

Testing Parameters & Operational Limits

Our testing protocols are designed to stress-test your product against the specific "Test A" requirements of the standard.

  • Temperature Range: Capabilities to test from -65°C to -10°C (commonly tested at -10°C, -25°C, or -40°C).
  • Duration: Standard dwell times of 2, 16, 72, or 96 hours depending on product mass and specification.

Test Variations:

  • Test Ab: Gradual cooling for non-heat-dissipating specimens.
  • Test Ad: Gradual cooling for heat-dissipating specimens (powered).
  • Test Ae: Testing with the device powered on throughout the duration.

Certified Assurance: Lab Accreditation

Reliability is backed by recognized authority. All testing is conducted in laboratories maintaining the highest quality standards.

  • NABL Accredited: Our partner labs hold accreditation from the National Accreditation Board for Testing and Calibration Laboratories (NABL).
  • ILAC MRA Signatory: Reports are internationally recognized, facilitating global market access.
  • BIS Recognized: Suitable for inclusion in BIS CRS and ISI marking schemes.

Project Turnaround & Scheduling

We understand that time-to-market is critical.

  • Standard Lead Time: 4 to 6 working days (depending on the required holding time, e.g., a 96-hour test requires 4 full days).
  • Report Issuance: Final test reports are typically released within 24-48 hours after test completion.

Expedited slots are available upon request for urgent compliance needs.

Specimen Requirements for Validation

To prevent delays and ensure accurate results, the following samples are required:

  • Quantity: 1 to 2 fully functional units (1 for testing, 1 as a reference/control sample).
  • Condition: Samples must be final production units, not prototypes, to ensure the certificate applies to the market-ready product.
  • Accessories: Include any necessary power adapters, cables, or specialized connectors required to power the device inside the chamber.

Investment & Pricing Structure

Costs are optimized based on the duration and complexity of the test cycle.

  • Factors Influencing Cost: Temperature set point (extreme cold requires more energy), total duration (16 hours vs. 96 hours), and the size of the product (chamber volume usage).
  • Quote Process: Please contact us with your product dimensions and desired test severity for a precise, custom quote.

Technical Dossier Prerequisites

To initiate the testing process smoothly, please prepare the following documentation:

  • Product Datasheet: Detailing technical specifications and operating ranges.
  • General Arrangement Drawing (GAD): To understand dimensions and mounting.
  • Circuit Diagram / PCB Layout: Essential for troubleshooting if a failure occurs during testing.
  • User Manual: Instructions for operating the device (especially for "powered-on" tests).

Frequently Asked Questions

The primary purpose is to determine if components or equipment can withstand low-temperature environments during transport, storage, or operation without physical damage or functional failure.

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