Environmental Testing IS 9000 (Part 8) : 1981
With over a decade of witnessing mechanical failures in the field, we understand that vibration is the “silent killer” of electronics. IS 9000 (Part 8), now harmonized as IS/IEC 60068-2-6, establishes a rigorous framework for assessing how sinusoidal oscillations impact structural integrity.
- Resonance Identification: Pinpoints critical frequencies that cause mechanical fatigue.
- Operational Durability: Simulates long-term exposure to rhythmic industrial environments.
- Structural Validation: Confirms the reliability of solder joints, fasteners, and internal components.
- Risk Mitigation: Prevents costly field recalls by simulating transport and usage stress.
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Targeted Product Verticals
This standard is vital for any equipment exposed to periodic vibration, including:
- Industrial Electronics: Control panels, PLCs, and heavy-duty sensors.
- Consumer Goods: Home appliances and handheld electronic devices.
- Telecommunications: Rack-mounted servers and outdoor transmission hardware.
- Automotive Sub-assemblies: Electronic Control Units (ECUs) and dashboard instrumentation.
- Railway Components: Signaling equipment and on-board electronic modules.
Technical Scope of Evaluation
Testing is conducted by subjecting the Equipment Under Test (EUT) to controlled frequency sweeps. The primary parameters include:
- Frequency Range: Typically 10 Hz to 500 Hz (customizable based on application).
- Displacement & Acceleration: Testing at constant amplitude or constant acceleration levels.
- Axis Orientation: Sequential vibration across three mutually perpendicular axes (X, Y, and Z).
- Endurance Testing: Prolonged exposure at resonance or through repeated sweep cycles.
Quality Assurance & Lab Credentials
Project Lead Times
- Standard Testing: 5 to 7 business days depending on the endurance cycle requirements.
- Reporting: Formal test reports are typically issued within 2 to 3 days following the completion of the physical test cycles.
Submission Material Requirements
To initiate the vibration assessment, manufacturers must provide:
- Test Samples: 1 to 2 functional units (standard).
- Mounting Fixtures: If the product requires specialized jigs to be secured to the shaker table.
- Technical Specs: Operating manuals and power requirements for functional monitoring during test.
Investment & Fee Structure
Mandatory Compliance Documentation
For a seamless certification process, please ensure the following is prepared:
- Product Specification Sheet: Detailing weight, dimensions, and intended environment.
- Circuit Diagrams & BOM: Necessary for internal component identification.
- Previous Test History: Any existing internal R&D data to help optimize sweep parameters.
Frequently Asked Questions
The original 1981 standard has been superseded by IS/IEC 60068-2-6 to align Indian manufacturing with global IEC benchmarks, ensuring domestic test reports are valid for international export markets.
By sweeping through specific frequency ranges, the test identifies mechanical resonances. This allows engineers to detect structural weaknesses, such as loose connections or fatigue points, before the product hits the market.
Yes, for most active electronic components, the equipment must be powered and monitored. This ensures that the vibration does not cause intermittent electrical failures or software crashes during operation.
While IS/IEC 60068-2-6 focuses on rhythmic sinusoidal stress, it is a foundational test for transport simulation. It confirms that internal fasteners and solder joints won't loosen during shipping.
If a failure occurs, the product must be mechanically reinforced. After design modifications, the sample is re-tested to ensure the resonant frequencies no longer pose a threat to structural integrity.
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