Environmental Testing IS 9000 (Part 8) : 1981

With over a decade of witnessing mechanical failures in the field, we understand that vibration is the “silent killer” of electronics. IS 9000 (Part 8), now harmonized as IS/IEC 60068-2-6, establishes a rigorous framework for assessing how sinusoidal oscillations impact structural integrity.

  • Resonance Identification: Pinpoints critical frequencies that cause mechanical fatigue.
  • Operational Durability: Simulates long-term exposure to rhythmic industrial environments.
  • Structural Validation: Confirms the reliability of solder joints, fasteners, and internal components.
  • Risk Mitigation: Prevents costly field recalls by simulating transport and usage stress.

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Regulatory Framework & Harmonization

While the industry originally relied on IS 9000 (Part 8) : 1981, modern global trade necessitates alignment with international benchmarks. Our laboratory operates under the currently active IS/IEC 60068-2-6, ensuring your test reports are recognized both domestically and in global markets that adhere to IEC standards.

Targeted Product Verticals

This standard is vital for any equipment exposed to periodic vibration, including:

  • Industrial Electronics: Control panels, PLCs, and heavy-duty sensors.
  • Consumer Goods: Home appliances and handheld electronic devices.
  • Telecommunications: Rack-mounted servers and outdoor transmission hardware.
  • Automotive Sub-assemblies: Electronic Control Units (ECUs) and dashboard instrumentation.
  • Railway Components: Signaling equipment and on-board electronic modules.

Technical Scope of Evaluation

Testing is conducted by subjecting the Equipment Under Test (EUT) to controlled frequency sweeps. The primary parameters include:

  • Frequency Range: Typically 10 Hz to 500 Hz (customizable based on application).
  • Displacement & Acceleration: Testing at constant amplitude or constant acceleration levels.
  • Axis Orientation: Sequential vibration across three mutually perpendicular axes (X, Y, and Z).
  • Endurance Testing: Prolonged exposure at resonance or through repeated sweep cycles.

Quality Assurance & Lab Credentials

Our testing is performed in NABL-accredited facilities (ISO/IEC 17025). This accreditation ensures that the calibration of our electro-dynamic shakers and accelerometers meets the highest precision standards required for BIS and international compliance filings.

Project Lead Times

  • Standard Testing: 5 to 7 business days depending on the endurance cycle requirements.
  • Reporting: Formal test reports are typically issued within 2 to 3 days following the completion of the physical test cycles.

Submission Material Requirements

To initiate the vibration assessment, manufacturers must provide:

  • Test Samples: 1 to 2 functional units (standard).
  • Mounting Fixtures: If the product requires specialized jigs to be secured to the shaker table.
  • Technical Specs: Operating manuals and power requirements for functional monitoring during test.

Investment & Fee Structure

Testing costs are calculated based on the duration of the sweep cycles and the complexity of the mounting required. High-mass samples or those requiring active functional monitoring during vibration may incur additional technical surcharges.

Mandatory Compliance Documentation

For a seamless certification process, please ensure the following is prepared:

  • Product Specification Sheet: Detailing weight, dimensions, and intended environment.
  • Circuit Diagrams & BOM: Necessary for internal component identification.
  • Previous Test History: Any existing internal R&D data to help optimize sweep parameters.

Frequently Asked Questions

The original 1981 standard has been superseded by IS/IEC 60068-2-6 to align Indian manufacturing with global IEC benchmarks, ensuring domestic test reports are valid for international export markets.

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